Investigation of low- and high cycle fatigue in Al 2024-T4 alloy

Sylwester Bogumił Kłysz

University of Warmia and Mazury, Department of Technical Sciences
http://orcid.org/0000-0002-4521-4972


Abstract

The article presents the results of low- (LCF) and high-cycle fatigue (HCF) analyses of 2024-T4 aluminum alloy which is used in aircraft construction, mainly for highly loaded structural components, including for plating, fuselage frames and rotor blade girders in helicopters. The alloy is used in structures where a high strength-to-weight ratio and high fatigue resistance are required. However, the alloy is poorly weldable and has low corrosion resistance.
The tests were performed on hourglass and cylindrical samples with parallel and perpendicular orientation relative to the rolling direction. Samples for analysis were obtained from the production line of PZL-130 Orlik TC-II trainer aircraft. The results of the analysis were described by Manson--Coffin and Morrow equations.

Keywords:

low-cycle fatigue, high-cycle fatigue, 2024 aluminum alloy, Manson-Coffin equation, Morrow equation, S-N curves


ASM Aerospace Specification Metals Inc. http://asm.matweb.com.   Google Scholar

DOT/FAA/AR-MMPDS-01. Metallic Materials Properties. 2003. Development and Standardization (MMPDS), U.S. Department of Transportation Federal Aviation Administration.   Google Scholar

Feng L, Qian X. 2018. Low cycle fatigue test and enhanced lifetime estimation of high strength steel S550 under different strain ratios. Marine Structures, 61: 343–360.   Google Scholar

Goss C. 1982. Doświadczalna i teoretyczna analiza własności stali o podwyższonej wytrzymałości w zakresie małej liczby cykli obciążenia. Biuletyn WAT, 11.   Google Scholar

Heinz A., Haszler A., Keidel C., Moldenhauer S., Benedictus R., Miller W. 2000. Recent development in aluminium alloys for aerospace applications. Material Sciences and Engineering A, 280: 102–107.   Google Scholar

Ignatovich S.R., Menou A., Karuskevich M.V., Maruschak P.O. 2013. Fatigue damage and sensor development for aircraft structural health monitoring. Theoretical and Applied Fracture Mechanics, 65: 23-27.   Google Scholar

Kłysz S. 2000. Wpływ przeciążeń i sekwencji obciążeń na własności niskocyklowe stali 18G2A i St3SY. Zagadnienia Eksploatacji Maszyn, 4(124): 139-154.   Google Scholar

Kłysz S., Lisiecki J., Bąkowski T. 2010. Modyfikacja równania do opisu krzywych Wöhlera. Prace Naukowe ITWL, 27: 93-97.   Google Scholar

Li Y., Retraint D., Xue H., Gao T., Sun Z. 2019. Fatigue properties and cracking mechanisms of a 7075 aluminum alloy under axial and torsional loadings. Procedia Structural Integrity, 19: 637–644.   Google Scholar

MIL-HDBK-5J. Department of Defense Handbook-Metallic Materials and Elements for Aerospace Vehicle Structures. 2003.   Google Scholar

Nogueira F., Cunha J., Mateus A., Malça C., Costa J.D., Branco R. 2020. Cyclic plastic behaviour of 7075 aluminium alloy. 1st Virtual Conference on Structural Integrity – VCSI.1 Procedia Structural Integrity, 25: 438–444.   Google Scholar

Petrasek M., Ignatovich S., Karuskevich M., Maslak T. 2013. Surface of metal as an indicator of fatigue damage. Advances in Military Technology, 8(2): 83–91.   Google Scholar

PN-EN 485-2: Aluminium i stopy aluminium – Blachy, taśmy i płyty. Część 2: Własności mechaniczne. 2009.   Google Scholar

PN-EN 573-3: Aluminium i stopy aluminium – Skład chemiczny i rodzaje wyrobów przerobionych plastycznie. Część 3: Skład chemiczny i rodzaje wyrobów. 2009.   Google Scholar

Polak J. 1991. Cyclic plasticity and low cycle fatigue life of metals. Materials Science Monographs, 63.   Google Scholar

Problemy badań i eksploatacji techniki lotniczej. T.2. Eds. J. Lewitowicz, J. Borgoń, W. Ząbkowicz. Wyd. ITWL, Warszawa.   Google Scholar

Sieniawski J. 2002. Rozwój metod projektowania i oceny mikrostruktury i właściwości materiałów konstrukcyjnych dla techniki lotniczej. In: Postępy nauki o materiałach i inżynierii materiałowej. Ed. M. Hetmańczyk. Wydawnictwa Politechniki Śląskiej, Katowice.   Google Scholar

Download


Published
2021-01-05

Cited by

Kłysz, S. B. (2021). Investigation of low- and high cycle fatigue in Al 2024-T4 alloy. Technical Sciences, 23(4), 309–321. https://doi.org/10.31648/ts.6087

Sylwester Bogumił Kłysz 
University of Warmia and Mazury, Department of Technical Sciences
http://orcid.org/0000-0002-4521-4972



License

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.





-->