Tribological wear of Fe-Al coatings applied by gas detonation spraying
Tomasz Chrostek
Uniwersytet Warmińsko-Mazurski w OlsztynieAbstract
Comparative tests of gas detonation (GDS) coatings were carried out in order to investigate the influence of spraying parameters on abrasive wear under dry friction conditions. The tests were carried out using the pin-on-disc (PoD) method at room temperature. The microstructure of the coatings was analysed by X-ray diffraction (XRD) and scanning electron microscopy (SEM/EDS) methods. The results showed that with certain parameters of the GDS process, the main phase of the produced coatings is the FeAl phase with the participation of thin oxide layers, mainly Al2O3. The tribological tests proved that the coatings sprayed with the shorter barrel of the GDS gun showed higher wear resistance. The coefficient of friction was slightly lower in the case of coatings sprayed with the longer barrel of the GDS gun. During dry friction, oxide layers form on the surface, which act as a solid lubricant. The load applied to the samples during the tests causes shear stresses, thus increasing the wear of the coatings. During friction, the surface of the coatings is subjected to alternating tensile and compressive stresses, which lead to delamination and is the main wear mechanism of the coatings.
Keywords:
Gas Detonation Spraying, Coating, Fe-Al, intermetallic alloys, tribologyReferences
BINSHI X., ZIXIN Z., SHINING M., WEI Z., WEIMIN L. 2004. Silding wear behawior of Fe-Al and Fe-Al/WC coating prepared by high velocity arc spraying. Wear, 257: 1089-1095. Google Scholar
BOJAR Z., SENDEROWSKI C., DUREJKO T. 2002. Structure and tribological properties of FeAl-based intermetallic coatings sprayed on steel substrate. International Journal of Applied Mechanics and Engineering, 7: 335-340. Google Scholar
CHROSTEK T. 2020. Structural analysis of Fe-Al coating applied by gas detonation spraying. Technical Sciences, 23(3): 221-232. Google Scholar
FIKUS B., SENDEROWSKI C., PANAS A.J. 2019. Modeling of Dynamics and Thermal History of Fe40Al Intermetallic Powder Particles Under Gas Detonation Spraying Using Propane-Air Mixture. Journal of Thermal Spray Technology, 28(3): 346-358. Google Scholar
PANAS A.J., SENDEROWSKI C., FIKUS B. 2019. Thermophysical properties of multiphase Fe-Al intermetalic-oxide ceramic coatings deposited by gas detonation spraying. Thermochimica Acta, 676: 164-171. Google Scholar
SENDEROWSKI C. 2015. Żelazowo-aluminiowe intermetaliczne systemy powłokowe uzyskiwane z naddźwiękowego strumienia metalicznego. Bel Studio Sp. z o.o., Warszawa. Google Scholar
SENDEROWSKI C., ASTRACHOV E., BOJAR Z., BORISOV Y. 2011. Elementarne mechanizmy formowania powłoki intermetalicznej Fe-Al podczas natryskiwania gazodetonacyjnego. Inżynieria materiałowa, 32(4): 719-723. Google Scholar
SENDEROWSKI C., DUREJKO T., ZASADA D., NAPADŁEK W., BOJAR Z. 2016. Structure and properties of the FeAl (HVOF, HVAF, DGS) coating for power industry. Inżynieria Materiałowa, 6(214): 283-288. Google Scholar
Uniwersytet Warmińsko-Mazurski w Olsztynie